Flat Panel Partitions

Design with Flat Panel Doors

Flat panel doors are available in a variety of materials, patterns, finishes, and sizes for commercial restroom spaces.

Public restroom with light gray patterned high pressure laminate stalls with pedestals at the bottom.
Definition

What are Flat Panel Doors?

Flat panel doors are solid, flat doors without panels or decorative elements. They feature a smooth, uninterrupted surface from top to bottom.

A graphic showing flat panel door details, including dimension sources.

Compatible Materials

Materials

Flat panel doors offer the widest range of materials options, each offering unique benefits for different commercial restroom environments.

Compatible Mounting Styles

Mounting Styles

Flat panel doors can be integrated with all mounting styles, providing flexibility in design and installation for diverse commercial restroom layouts.

Headrail Braced

Floor mounted pilasters with overhead aluminum bracing for stability.

A modern headrail braced restroom with tiled flooring and walls, featuring three enclosed stalls and a handwashing sink with a single faucet.

Floor to Ceiling

Pilasters secured at the floor and ceiling with minimal visible hardware.

Stunning wood veneer bathroom partition and acrylic insert door with stray crossing gold lines in floor to ceiling style. Corrugated metal backsplash.

European

Pilasters with overhead headrail and floor pedestals blend style and strength.

Commercial restroom with compact laminate partitions, applied moldings, powder coated hardware and European mounting (headrail and pedestals).

Ceiling Hung

Pilasters attached solely to the ceiling offer open floor space and a clean look.

Standard size wood grain plastic laminate bathroom partitions featuring three louver doors in ceiling hung configuration.

Floor Mount

Partition pilasters are anchored to the floor only, resulting in low-profile elegance.

Earthy, urban bathroom features honey colored wood veneer partitions with two captured panel doors in floor mount style. Brick and slate walls.

Considerations When Using Flat Panel Doors

Explore the key features and considerations of flat panel doors to determine their suitability for your commercial restroom project.

Features

How to Specify Ironwood

Follow our easy three-step process to start using Flat Panel in your design:

The Process
  • 1

    Go to the Configurator

    Our configurator will help guide your choices of material, mounting style, door option, hardware, etc. to specify your toilet partitions.

  • 2

    Generate Your Specification

    Once you have made your selections, the configurator will generate a spec and other helpful resources for you.

  • 3

    Contact Us With Any Questions

    Call us at 360-965-6590 or email us at  specs@ironwood-mfg.com.

Deeper Dive & Resources

Discover detailed information about flat panel doors to make informed decisions for your commercial restroom design.

Plastic Laminate and Wood Veneer

  • Maximum door height: 108 inches
  • Default thickness: 1.25 inches
  • Wide range of colors, patterns, and wood species available

Compact Laminate

  • Maximum door height: 84 inches
  • Default thickness: 0.75 inches (1 inch for stile and rail construction)
  • Excellent durability and moisture resistance

Engineered Stone

  • Maximum door height: 96 inches
  • Default thickness: 3cm for pilasters, 2cm for doors and panels
  • Seamless appearance and superior hygiene properties

Solid Surface

  • Maximum door height: 96 inches
  • Default thickness: 1 inch
  • Seamless appearance and superior hygiene properties

Zero Sightline Option

  • Eliminates gaps between doors and pilasters for increased privacy
  • Adds 0.75 inches to door width (0.375 inches on each side)

Custom Shapes

  • Slab doors can be customized with unique shapes or edge profiles
  • Allows for creative design expressions while maintaining the clean slab aesthetic

Hardware Upgrades

  • Full length brackets can enhance privacy and stability
  • Powder coating options are available
  • Various finish options exist

Consider the following ADA compliance issues:

  • Standard ADA-compliant door opening width: 32 inches clear
  • Typical floor clearance: 9 inches for ADA-compliant stalls
  • Ensure proper door swing and maneuvering clearances for accessible stalls

Refer to the appropriate ADA requirements for details. For example, the US ADA Standards.

Flat Panel doors can be integrated into full-height or transom options for enhanced privacy, making them ideal for high-traffic or multi-use restroom spaces.

While visually appealing, certain materials like wood veneer require special care to maintain their finish. Designers should consider long-term maintenance needs when specifying materials. In general, compact laminate is among the best choices for durability. Solid surface is highly repairable, but it tends to be quite expensive.

Frequently Asked Questions

  • What are the cleaning and maintenance requirements for flat panel doors?

    Cleaning and maintenance requirements depend on the material chosen. Generally, flat panel doors are easy to clean due to their smooth surfaces. However, it’s important to use appropriate cleaning solutions, especially for wood veneer doors, to maintain their appearance and integrity.

  • Can flat panel doors be used in high-humidity environments?

    Yes, flat panel doors can be used in high-humidity environments when constructed with moisture-resistant materials like compact laminate or solid surface. These materials are less susceptible to warping or damage from moisture exposure.

  • What is the difference between a flat panel door and a stile and rail door?

    Flat panel doors feature a single, solid piece of material without any framing or panels. Stile and rail doors have a frame (stiles and rails) with inset panels or slats.

  • Can flat panel doors be customized with special hardware or accessories?

    Yes, flat panel doors can be customized with various hardware options and accessories. This includes different hinge types, locks, pulls, and coat hooks.

    Ironwood also offers a range of hardware finishes to complement your chosen door material and overall design aesthetic. These finishes include powder coating with a color and finish of your choice.

  • Can flat panel doors be customized to fit specific dimensions?

    Yes, flat panel doors can be customized in terms of height, width, and shape to fit unique architectural requirements.

Team discussing architectural blueprints at a table.

If you can’t find the answer you’re looking for, feel free to reach out to us directly and we’ll be happy to assist you!

Contact Us