Most manufacturers of solid surface materials have maximum sheet widths of 30″ and maximum thicknesses of 1/2″. Ironwood Manufacturing creates toilet partition components by bonding two of these 1/2″ thick sheets to form 1″ thick panels. This process creates rigid, durable components with finished surfaces on both sides. The edges are routed and finished to create a seamless appearance.
For partition components wider than 30″, a butt-joining process is used. This involves carefully aligning and bonding multiple pieces together, followed by sanding to create an imperceptible seam in solid colors. Non-solid color patterns will have a slightly perceptible seam, depending on the pattern. This butt-joining process allows for the creation of larger panels while maintaining the material’s seamless aesthetic.